Wrysto Logo
Home/Industries/Pharmaceutical & cGMP Facilities
Blueprint 03Life SciencesISO 14224 & 55000 Standard

Pharmaceutical & cGMP Facilities

Pharmaceutical sterile and solid dosage manufacturing demands zero tolerance for microbiological contamination, pressure cascade loss, or punch binding. A single cleanroom pressure reversal or tablet punch seizure reject...

Facility PrototypeVerified Architecture

Aristopharma / Incepta Sterile & Solid Dosage Plant

📍 Dhamrai Industrial Zone, Dhaka, Bangladesh

Cleanroom Class: Grade A / B / C / DAir Handlers: 24 Central AHUsWFI Generation: 3,000 L/h Pure Loop
Plant Valuation198,100,000 BDT
MTBF (Reliability)680 Hours
PM Compliance100.0%
Downtime Cost Rate420,000 BDT / hour

Industrial Facility Profile & Technical Baseline

WHO cGMP & US FDA-ready facility: Grade A/B/C/D Cleanrooms, 24 Air Handling Units (AHU), 3,000 L/h Purified Water (PW/WFI) Generation Loop, 8 High-Speed Rotary Tablet Presses, 4 Blister Packaging Lines.

Cleanroom ClassGrade A / B / C / D
Air Handlers24 Central AHUs
WFI Generation3,000 L/h Pure Loop
Tablet Presses8 Rotary 250k/h
Compliance LevelWHO cGMP / 21 CFR Part 11

Sector-Specific Operational Vulnerabilities

Pharmaceutical sterile and solid dosage manufacturing demands zero tolerance for microbiological contamination, pressure cascade loss, or punch binding. A single cleanroom pressure reversal or tablet punch seizure rejects a batch worth 15M BDT, while paper-based calibration records invite severe DGDA, WHO, or US FDA warning letters.

The Wrysto Industrial CMMS Solution

Wrysto CMMS provides 21 CFR Part 11 compliant immutable electronic signatures, tracks tablet press stroke cycles to trigger punch polishing and dust cup replacements, monitors AHU running hours for automated PAO HEPA leak tests, and manages pure water hot loop sanitization logs with cryptographic audit trails.

Engineered Workflows

Pre-Configured CMMS Modules for Pharmaceutical & cGMP Facilities

✓

21 CFR Part 11 Audit Trail

Every checklist sign-off, technician calibration entry, and part replacement is cryptographically timestamped and immutable.

✓

Tablet Press Stroke Cycles

Track turret stroke cycles to schedule lubrication every 500,000 strokes and punch tip optical length checks every 2,000,000 cycles.

✓

Cleanroom HEPA & Pressure Logs

Automate differential pressure logging across Grade A/B/C cleanrooms and attach PAO integrity certificates to AHU cards.

✓

WFI Sanitization Run-Logs

Enforce weekly 85°C pure water loop hot sanitization sign-offs before manufacturing shifts commence.

Executive Field Impact

Why Leadership Chooses Wrysto Enterprise

“If a tablet press punch binds or the cleanroom pressure drops mid-batch, an entire 1,000,000-tablet batch of antibiotics worth 15M BDT is rejected. With Wrysto CMMS cycle tracking and pre-emptive punch lubrication schedules, punch binding is stopped before it starts.”